Precision Technical Reference
Which High-Frequency Power Switchmode Transformer is right for your application
 
 


Related Precision Products
Products> Switchmode Transformers

Selecting the right transformer depends on many application variables:
1
Calculate the sizing factor.
2
Choose the transformer frequency.
3
Intersect these two numbers on the sizing chart (click on the chart to the left)
4
Note the color of the curves your point lies between or on. Follow the curves to the right of the chart to quickly identify the transformer families that meet your specific criteria.

Clicking on one of the family color bars will take you to a page with details on individual sizes within that family.

Calculating the Sizing Factor

Clicking on one of the family color bars will take you to a page with details on individual sizes within that family.

Calculating the Sizing Factor

1
Add output WDC, output rectifier losses, and output inductor losses.
2
Multiply the result from Step 1 by one of these topology factors:
 
1.00 for push-pull center-tapped primary, full-wave center-tapped secondary
0.86 for bridge input primary, full-wave center-tapped secondary
(use 0.72 for full-wave bridge output)
0.93 for current-fed bridge input primary, full-wave center-tapped secondary (use 0.77 for full-wave bridge output)
2.05 for forward converter
2.24 for fly back converter
3
Multiply the result from Step 2 by the temperature rise factor (assumes 50°C ambient):
 
1.00 for 40°C rise
0.73 for 60°C rise
4 IEC spacing requirements will increase the sizing factor. Note that certain families are more appropriate for IEC spacing (they require a smaller increase in the sizing factor.) The following table gives the range of factors for two recommended families, using standard spacing techniques:
 
IEC Spacing
Family 2mm 4mm 6mm
EFD 1.11 - 1.50 1.25-* 1.43-*
ETD 1.06 - 1.12 1.11 - 1.26 1.17 - 1.45
  Note: The smallest factor is for the largest size in the family; and the largest factor is for the smallest size. The asterisk * indicates that standard spacing techniques cannot be used on the smallest sizes in the EFD family.

Special techniques can be used to reduce the factor on all families to approximately 1.10. Contact Precision engineering for more information.

5 Multiply the result from Step 3 by the standard or special spacing factor from Step 4.
6 Your final result is the “Sizing Factor” for use in the Product Family Sizing Chart (click here).